Author Topic: Airboy's WRX-Ti wagon [Flex Fuel...Finally]  (Read 40898 times)

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Offline Airboy

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Re: Airboy's WRX-Ti wagon...organ rejection
« Reply #50 on: March 01, 2012, 08:33:08 pm »
Open up the rear diff and make sure the trust block cotter pin is not broken  and or the LSD is not looking when turning
The what pin? :-[  The diff didn't bind when I drove in a circle at the Co-op parking lot.  Looked weird doing it I am sure.

i wonder if the thumping was a partially seized CV joint, and that stressed the hub/bearing and that's giving you the squeaks?

does the axle you took out move freely at both cv joints?

-sean

The axle that we pulled off didn't feel like it had any weirdness.  Didn't take off the boots in case it was something else.

Sunny, i have a spare STI rear axle if you end up needing something permanent.


Sounds good.  Could you pm me a price for it?  Thanks.  Why do you have a spare axle?

Looks like you'll have to replace it...with a GTR

You first ;)

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Offline kevbot

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Re: Airboy's WRX-Ti wagon...organ rejection
« Reply #51 on: March 01, 2012, 09:34:46 pm »
The what pin? :-[  The diff didn't bind when I drove in a circle at the Co-op parking lot.  Looked weird doing it I am sure.

The axle that we pulled off didn't feel like it had any weirdness.  Didn't take off the boots in case it was something else.

Sounds good.  Could you pm me a price for it?  Thanks.  Why do you have a spare axle?

You first ;)

on most lsd's depending on what kind, visco /mechanical/clutch type there while be a thrust block that prevents the axles from moving inwards  when corning( car goes left, left axles tries to push through the diff and right axles tries to pull out) that's what the thrust block/pinion block and circ-clips are for on the axles  to keep minimal movement on side thrust forces and allowing a suitable rest position, (1) but what I have seen is if the clips are worn or the cv-shaft splines are worn then the axle can force it self out when load is applied to the lsd and power it sent to the side with the weakened clips  ---- OR-----    (2) if there is only One Pinion block not two, like more Lsd are, then back to what I first said earlier, the cotter pin that holds the block in position can break  , allowing it to turn which will not give the cv stub the space required to fit correctly in the differential,

I had this exact problem with my r160 diff when I had it, take it or leave it just take a peek in the  drain hole or fill hole and see if and thing looks out of place in the diff, I could be completely over thinking but it worth the 5 mins to check.
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Offline Airboy

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Re: Airboy's WRX-Ti wagon...organ rejection
« Reply #52 on: March 23, 2012, 09:37:58 pm »

The odometer rolled over 125,000 miles or 200,000km so I figured I should do leakdown test just to check....<5% yay  :)

Decided to replace the plugs as well.


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Offline YvanF

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Re: Airboy's WRX-Ti wagon...organ rejection
« Reply #53 on: March 24, 2012, 12:55:19 pm »
How many Kms on those plugs? I have 60 k Kms and will be changing mine soon.

Offline mudferret

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Re: Airboy's WRX-Ti wagon...organ rejection
« Reply #54 on: March 24, 2012, 03:05:08 pm »
The odometer rolled over 125,000 miles or 200,000km so I figured I should do leakdown test just to check....<5% yay  :)

Considering the mileage and power you've been running that's phenomenal, I'm sure a good tune has a lot to do with that  ;D 

Offline Airboy

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Re: Airboy's WRX-Ti wagon...organ rejection
« Reply #55 on: March 25, 2012, 06:57:06 pm »
How many Kms on those plugs? I have 60 k Kms and will be changing mine soon.

About 40,000km.  Kind of odd it appears to be wearing more at the bottom of the Iridium "pellet".

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Offline canehdianJ

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Airboy's WRX-Ti wagon...organ rejection
« Reply #56 on: March 25, 2012, 08:18:22 pm »
Mmmmmmmmm bigger turbo now that your engine health is confirmed?  :-D

Offline Airboy

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Re: Airboy's WRX-Ti wagon...premature ejection
« Reply #57 on: June 15, 2012, 10:58:23 pm »
Well, the axle that I "ejected" from the car earlier was likely not the source of the noise/vibration.  The hub looks like it was loose inside the wheel bearing.


Got that replaced today and immediately after I get the car back, the CEL came on...Air Pump blah blah stuck on.   FFFFFFFFUUUUUU car!

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Offline funk32

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Re: Airboy's WRX-Ti wagon...premature ejection
« Reply #58 on: June 15, 2012, 11:29:31 pm »
never ends eh Sunny,

Offline Munky

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Re: Airboy's WRX-Ti wagon...premature ejection
« Reply #59 on: June 16, 2012, 09:36:13 pm »
*cough link cough*

Offline mudferret

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Re: Airboy's WRX-Ti wagon...premature ejection
« Reply #60 on: June 16, 2012, 10:08:10 pm »
*cough link cough*

Sunny, for the tuning part of the above I recommend you.

Offline Airboy

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Re: Airboy's WRX-Ti wagon...premature ejection
« Reply #61 on: June 17, 2012, 08:54:50 pm »
Sunny, for the tuning part of the above I recommend you.
:) Turned off the codes...now to get some plates and then yank the rest of the pile out of the engine bay.  Will make spark plug changes easier.

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Offline Airboy

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Re: Airboy's WRX-Ti wagon...premature ejection
« Reply #62 on: February 03, 2013, 08:46:41 pm »
Installed some plugs. Denso IKH22 (one step colder than stock) and pre-gapped.


Finally yanked the broken airpump out.  Cylinder 4 spark plug is nice and easy to get to now :)


Added some Husky94 and turned boost up a bit.  My GM BCS crapped out so had to make do with a Turbosmart MBC.







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Offline seat safety switch

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Re: Airboy's WRX-Ti wagon
« Reply #63 on: February 03, 2013, 09:45:41 pm »
I have to rip out my air pump soon too (valve stuck open code). Did you go all the way or just pulled the pump?

Offline xrayvsn

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Re: Airboy's WRX-Ti wagon
« Reply #64 on: February 03, 2013, 10:50:44 pm »
Meth off?

Offline Airboy

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Re: Airboy's WRX-Ti wagon
« Reply #65 on: February 05, 2013, 10:54:42 am »
I have to rip out my air pump soon too (valve stuck open code). Did you go all the way or just pulled the pump?

I pulled the pump out and plugged the hose going to the solenoid valve.  I will remove the rest the next time I remove the turbo.

Meth off?
I wish.  The boost tapers more at the top end with the MBC.  I may squeeze out some more above 6000 once I replace the BCS but the turbo is not going to do much more.  My old dyno chart from Rocket Rally was 36x/32x Tq/HP.

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Re: Airboy's WRX-Ti wagon
« Reply #66 on: February 22, 2013, 12:50:18 pm »
Replaced the 3-port BCS


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Offline Airboy

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Re: Airboy's WRX-Ti wagon
« Reply #67 on: April 05, 2014, 11:15:27 pm »
Added some (more) ports for monitoring temperature while on the dyno.  Basically before and after the intercooler.




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Offline Brianmachinist

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Re: Airboy's WRX-Ti wagon
« Reply #68 on: April 06, 2014, 09:20:20 pm »
Interested in the cooling ability of the sti intercooler.

Offline Airboy

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Re: Airboy's WRX-Ti wagon
« Reply #69 on: May 11, 2014, 03:50:11 pm »
Finally got around to replacing the HTA68 with the Mitsubishi TF06-18K.  No dyno testing yet though.  Turbo compressor is supposed to flow a maximum of ~50lb/min, which is more than the Blouch Dom2.5 series.  Initial response on the road is that there is definitely more lag in the bigger turbine/compressor.


Where are the vultures?

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Re: Airboy's WRX-Ti wagon
« Reply #70 on: May 11, 2014, 03:51:33 pm »
Lag is bad mmkay?

Should be a fun setup though, interested to see what you can crank out of it.

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Re: Airboy's WRX-Ti wagon
« Reply #71 on: May 11, 2014, 04:24:31 pm »
Where are the vultures?

My ears are burning.
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Re: Airboy's WRX-Ti wagon
« Reply #72 on: May 11, 2014, 08:01:23 pm »
Vulture reporting for duty.
If the sea was vodka, and I was a duck.
I would swim to the bottom, and drink my way up.
But the sea isn't vodka, and I'm not a duck.
So give me the vodka, and stfu.
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Offline Airboy

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Re: Airboy's WRX-Ti wagon
« Reply #73 on: May 13, 2014, 07:39:34 pm »
Cell phone pic for now. Laggy like a 50lb turbo would be.

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Offline KennyB

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Re: Airboy's WRX-Ti wagon
« Reply #74 on: May 13, 2014, 08:53:08 pm »
Do you plan to put on a bigger intercooler or think that is what's holding you back? I'm considering if I should get a bigger I/C this year when I get injectors and tuned but if I can make that much HP with meth on a STi top mount I'll be happy and may just stick with what I have for now and put on a bigger IC later. It would be interesting to see how a bigger intercooler on that setup would effect HP and spool.