Unfortunately, I have also cracked the High beam reflector trying to follow some instruction on Nasioc.
I am not sure what to do and need some help, I am willing to go anywhere in the city (Edmonton) for assistant and am free every morning until Monday.
thanks
Randy
Randy,
First off the bad news.. the crack going around the chrome assembly probably can't be fixed.. there will be no strength in the base which you'll need to re-assemble the headlight.. which will result in a assembly which will not be able to be aimed correctly for both low and high beam.. or worse.. your headlight beam will bounce around uncontrollably..
I'd start looking for a new headlight.
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Ok.. second.. the info for next time.. Here's how you remove the chrome without breaking anything..
Start with the top corner with a carbide bit or sanding drum.. (not a drill) and bore one hole and notch the housing to expose the little #2 phillips screws holding the pivot to the backshell.. (marked by two small red dots)
Next.. apply some gentile inward pressure on the two black clip tabs (2 per) around the beam adjusters screw.. pull lightly and chrome reflector will separate from the black clip..
The black clip stays with the adjusting screw.