Author Topic: The Cheap Heap (RIP)  (Read 12828 times)

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Offline seat safety switch

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The Cheap Heap (RIP)
« on: August 12, 2011, 10:19:30 pm »
Or, how to impress the ladies with a car that's been around the world 8.18 times.

Most of you have probably seen my 2006 WRX wagon, which I try (in varying states of success) to keep clean and nice as befits a nice high powered car.

However, there's something missing from my rice rocket. Call it heart, or potentially you could call it the ability to bomb a berm during rallyx, demolish the entire front end of the car in a shower of rusty metal and laugh it off while limping the desiccated remnants of what was once Gunma's finest back home for half-assed surgery in the parking lot of a Wal-Mart.

With that in mind, I decided to buy the 1997 Impreza Outback Sport that farva had up for sale a few weeks ago.



So what are the specs?
  • Mileage is 328 000 km. You may think this is high, but it only gets me into the second tier on the online Subaru high mileage club. Apparently their record is 440 000 miles, which is a lot more than I think this car is gonna last. Subaru claims a record of 611 000 miles on a '94 Legacy from Sweden.
  • The previous owner was pretty good at keeping up with maintenance. The suspension is pretty well refreshed, but it'll need a timing belt job soon.
  • Here's the only thing that matters: SOHC EJ22 2.2L closed deck motor. These things will show up for work in -40'C, be beat on repeatedly and then go right back to sleep as if nothing bad has ever happened. I bet you could fill the sump with sand and bounce the car off the redline for an hour and it would actually gain horsepower from having ported the intake. I'm not going to go that far, but I'm not exactly looking to build a blueprinted motor, if you get my drift.
I've replaced the headlights with clear-look units out of a '99 RS which make it look pretty sporty, if I do say so myself.



So what is there to do?
  • Swap in the spare 5MT that was provided with the car. The transmission that's in it right now sounds like two lawnmowers having a knife fight in a tin can factory.
  • Put on the spare fender provided with the car. The side skirt bolt is rusted to such a degree that the head is no longer hexagonal, but I'll work something out.
  • Fix the P0325 knock sensor code that keeps going off. I've been coating the knock sensor bolt with liquid wrench in order to prepare to break it free and inspect the sensor. I want to move out of base timing, you silly car.
  • Might as well fix the P0141 that keeps getting raised too.
  • Give the shifter some Viagra or something because it thinks the neutral position is between 1 and 2. I've got a return spring on order.
  • Find a cheap 15" 5x100 wheel and winter tire set
  • Fix the broken: horn, hatch electrical (rear wiper, 3rd brake light, defroster, power lock)
  • Drift stitch the cracked bumper together, although this doesn't seem to actually be a problem yet.
  • Harvest cheap parts from JDM WRXes as they are inevitably stripped down locally
  • Fix a turbo-sounding exhaust leak on the cheap
  • Install my spare '04 STI seats to get a little more bolstering at the expense of helmet headroom. Good thing I'm short.
  • Might be nice to get a new Subaru badge for the grille.

Things I've done to the car so far:
  • RS headlights
  • Reattached driver side breather hose to intake, which cleaned up a few drivability concerns
  • Had CPS dust the car for fingerprints the first night I owned it after some random decided to break in and steal my lock de-icer, only to get caught by my neighbor (yep)
  • Hit fuel cut way too many times
  • Rounded off some front-end bolts, lost some others.
  • Cut ski rack off with a sawzall
  • Seafoam!

I think that's everything there is to say about this little critter. I've massively enjoyed driving it so far and I'm looking forward to driving it in anger once a few things are cleaned up.

Offline mudferret

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Re: The Cheap Heap
« Reply #1 on: August 13, 2011, 10:41:23 am »
Congrats on the addition Mike.  Look forward to seeing this monster in action.

Offline seat safety switch

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Re: The Cheap Heap
« Reply #2 on: August 14, 2011, 02:20:52 pm »
I think I figured out why the knock sensor is throwing a P0325...



New one on order.

Offline honz

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Re: The Cheap Heap
« Reply #3 on: August 14, 2011, 07:22:52 pm »
Fun car! Good score.
Ya know, if you found a TD04 ... :)
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Offline Zac

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Re: The Cheap Heap
« Reply #4 on: August 14, 2011, 07:51:36 pm »
Nice!

although the only closed deck EJ22 are in the older turbo legacys, yours is open deck

Offline seat safety switch

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Re: The Cheap Heap
« Reply #5 on: August 14, 2011, 10:35:32 pm »
Unfortunately, I believe you're correct. :( It's still a damned tough motor, though.

Offline LilDrunkenSmurf

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Re: The Cheap Heap
« Reply #6 on: August 15, 2011, 11:47:26 am »
haha awesome! one day, when I actually have money (to fix my car), I will buy a wicked "pile of parts"
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Offline vicali

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Re: The Cheap Heap
« Reply #7 on: August 15, 2011, 12:09:33 pm »
Awesome, the Cheap Heap makes my 278K look like a whippersnapper..
Did you have the 99 lights already or did you buy them somewhere?
I'm looking for a set.
mike

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Re: The Cheap Heap
« Reply #8 on: August 15, 2011, 01:09:53 pm »
Awesome, the Cheap Heap makes my 278K look like a whippersnapper..
Did you have the 99 lights already or did you buy them somewhere?
I'm looking for a set.
I bought them second-hand from a WSC member (Blankman000007) who might not have any more available. I just made a WTB and waited until someone sent me a message. :)

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Re: The Cheap Heap
« Reply #9 on: August 21, 2011, 11:08:44 am »
New knock sensor is in, curing the P0325 code. The replacement came from Bosch although it looks to be the exact same part number and make as the OEM one that I removed. I always figured Subaru just got all their stuff from Denso so they could ride the Toyota just-in-time supply train.

Partsource and Calgary Subaru wanted over $180 for a new sensor, but some searching got me to Auto Parts Online Canada which had it for $65 and let me get free shipping on it once I added two oil filters to the order. Even though their website looks kind of skeezy, I can't fault their price and product so it might be worth checking there for an OEM part like this in the future.

So I went to autocross in it yesterday, and hopefully some people caught pictures of it. This action has turned the humble Impreza into a race car, and now it can never be put up on Kijiji with "never been raced" or "never ate a group of cones directly into the front bumper."

I need to use my brakes a lot more, and I also need to brake in a straight line with this thing because trail braking will get the end out (as I found out during a fun run). The  Hankook Mileage Plus II tires are really bad. Trying to intentionally understeer to get out of a corner or slow down doesn't work. I basically never stopped squealing tires, which made me feel manly until I saw my times. I also murdered a lot of cones.

On the way home, I moneyshifted it going for fourth and ended up going way into the redline for a split second before I could put the clutch in. Good thing I have a shifter return spring waiting for me at Calgary Subaru where-ever the Venn diagram of them being open and me being not at work overlap.

New maintenance goals:
  • Change oil
  • Brake bleed
  • Recharging the A/C
  • Timing belt and friends

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Re: The Cheap Heap
« Reply #10 on: October 12, 2011, 10:18:58 pm »
Things accomplished since the last update:




I installed a new battery tonight.

Next up:
  • Studded tires on order
  • Transmission swap (new clutch, flywheel and possibly shifter bushings)
  • Planning on doing the t-belt
  • Fixing the hatch:
  • Resealing the passenger side tail-light

Offline YvanF

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Re: The Cheap Heap
« Reply #11 on: October 13, 2011, 11:16:34 am »
This thread has inspired me to buy an old outback like this for Rally-x. Love this thing. Keep us posted.

PS: I really like the dark forest green colour on that year of outbacks.

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Re: The Cheap Heap
« Reply #12 on: November 21, 2011, 05:11:41 pm »
What are you doing on page two, thread? Get back up here.

So I received some free '98 Forester steelies from an excellent gentleman up in Edmonton, and mounted studded General Altimax Arctics to those same wheels. I am now a pariah in every underground and aboveground parking garage and cannot drift as easily as I could with the Hankook fuel economy tires. We all make sacrifices for mechanical grip.

What was tricky about this was getting the old wheels off. Both left side wheels were seized to the hub.

The back one came off with some malleting:


But the front one couldn't be freed after two hours so I took it to VEX, where it was promptly malleted clean off and the rear O2 sensor replaced with my spare as well:

Belgians!

In conclusion, galvanic corrosion between dissimilar metals (look it up) sucks. But hammers rule!

I'm not sure why the drivers side is worse - I'm guessing if you street park there's more road splash on there from passing cars, and both drivers' side wheels were missing their wheel caps which probably didn't help things. The drivers' side suspension fasteners on my WRX were worse as well.

Next up: the Outback Sport goes back to school.

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Re: The Cheap Heap
« Reply #13 on: November 21, 2011, 06:02:08 pm »
Had to use the mallet to free the rims on my Leggy outback as well. One of the times when pure brute force is the answer.

I was guessing the wires where not really attached on the rear hatch. Glad to see you are enjoying it. I don't know what it is but I just did not really love that wagon. If another one comes up I will still grab it, I might try better tires and seats but we shall see.

Are you going to be at the rallycross on sunday?

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Re: The Cheap Heap
« Reply #14 on: November 21, 2011, 11:15:24 pm »
It's not the first set of wheels I've had to free, but it was definitely the most aggressively seized wheel I've had to deal with. I think I probably could have also levered it off with a 2x4 or something if I had bothered to think about it.

I'll definitely be at rallyx on Sunday. I'm assuming you'll be out there as well? Looking forward to seeing the storied Legacy in action.

The seats are pretty worn out so I'm seeking replacements (either my 04 STI seats or a skinnier-person JDM seat). Replacing tires made a huge difference - the Hankook fuel economy tires are just dismal at doing anything other than mild sliding or driving in corn snow. I dunno what I'd do for summer tires as a lot of the 15" performance tires don't seem to come in this kind of profile, but that's a decision for later.

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Re: The Cheap Heap
« Reply #15 on: December 29, 2011, 05:22:15 pm »
The Cheap Heap received some new power steering fluid and the fixing of its broken hatch wires and washer fluid line (fixed the latter with a vacuum fitting).



Car feels a lot different with fresh power steering fluid in there; the fluid at the top of the reservoir was a nice red but as we got deeper it turned gray and then pitch black. :(

Surprisingly, the brake fluid and coolant looks fine. Beats me.

Next: The Cheap Heap says goodbye to an old friend.

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Re: The Cheap Heap
« Reply #16 on: January 27, 2012, 09:51:28 am »
locotoy took this great picture of the final event at Race City on December 31st. My OBS was there to see it off.


I placed fairly well this year, I think, which can probably be ascribed to showing up to almost every event and driving hard. I need a lot of seat time to improve my rallycross skills. I placed best (8th) in a very icy event where turbo cars couldn't get the power down, but I could exploit my tiny size and light weight to slide all over the place and end up in the ditch frequently every second run occasionally.

The car is the star of this thread, though, and it seems to be doing just fine. It burns a lot more oil than it used to, but it appears that the oil pressure switch, in a bout of irony, has internally ruptured and is leaking oil. A new one is on order, but for now I have a jug of Rotella always tied-down in the hatch.

Out of competition, it's developed an exhaust leak of some kind. It sounds like either a pissed off aircooled Beetle, a moderately upset 4.6L Mustang or a whistling NA exhaust depending on load and revs. I'll have to figure out what's up with that.

I am replacing the dented in front driver fender eventually. A black OBS fender was included with the car but I had Screamin' Paintworks reshoot it with the proper paint code, which was actually pretty inexpensive considering there's no labour for installing or removing the part. Having a gorgeous, clear coated, up-to-date, multilayer paint attached to the rest of this rusty heap should only add to the "hellafresh from an accident" style it's got going on.

The Cheap Heap is going out tomorrow for the novice TSD.

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Re: The Cheap Heap
« Reply #17 on: March 10, 2012, 04:14:40 pm »
Since the last update, the 97 has been on the aforementioned novice TSD. We didn't do too poorly, except for a part where we got greedy and racked up a 90-second early penalty outside the "loop."

Today, we set out to replace the dented fender, a sticking brake booster hose and a leaking oil pressure sender which was causing the car to lose a substantial amount of oil (though less once I switched to 5w40).

For reference, this is what the fender looked like before:


We pulled the fender off with some great effort (lots of broken clips, bent metal, etc) and were confronted with a damaged fender mount and its twisted bumper foam:

The new mount is on the left, and the old one is (obviously) on the right. It's been twisted pretty badly. We swapped the foam over to the fresh mount and duct-taped it into place for maximum ghettoness.

Once that was done, the new fender went on with some mild coercion:


Screamin' did an incredibly gorgeous job with the respray and let me take home whatever was left, so I could probably touch up the hood a bit if I weren't so lazy.

The bumper, unfortunately, took a pretty savage hit in the accident so is fairly far out of spec. I'm sure the thread is very surprised that it will never be a concours queen.

The oil pressure switch was pretty gross:

It is now happily replaced with one that doesn't leak oil. Had to take the alternator and its belt off in the process. The belt looks pretty beat up as well, so it went on the (growing) list of things to do.

I'll probably be doing some amateur bodywork on the old fender to see if I can work it into a suitable spare:


Unfortunately, after going out for a victory lunch it was determined that the reverse lights have stopped working at some point in the recent past. Both bulbs are OK, so I suspect the reverse switch has gone out.

Offline farva

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Re: The Cheap Heap
« Reply #18 on: March 10, 2012, 08:14:19 pm »
We lost the reverse switch on the leggy if I recall its around 100 for a new one.

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Re: The Cheap Heap
« Reply #19 on: March 10, 2012, 09:05:52 pm »
SGP seems to say it's $25, but maybe they have the wrong part listed. I'll look into it some more. :)

Offline newyorkreload

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Re: The Cheap Heap
« Reply #20 on: March 10, 2012, 09:13:12 pm »
Had me a 83 GL hatch as my beater a few years back. I can honestly say I had way more fun in it than my WRX. Something about an older Scoobie that's tons of fun.

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Re: The Cheap Heap
« Reply #21 on: April 14, 2012, 09:30:23 pm »
I tossed a Daniel Stern H4 wiring harness upgrade at it so now I can safely run 80W Osram headlight bulbs. It uses relays, thicker gauge wiring, and dedicated ring terminals to provide for the increased load.

Worth every penny, though I was just told by a goon that Summit Racing offers a cheaper option. Go figure. I recommend it to all cars running H4 headlights.

It's made a huge difference in the low-beam operation, though the harness doesn't seem to properly understand DRLs and the lowbeams are on constantly. Low-beam driving distance is probably doubled and high beam is probably a little further than before. Prior to this, high beam was the only serviceable option for any road without streetlights, and if I was behind someone else, forcing me to low beams, my headlights were effectively useless.

We fabbed a small bracket out of the back of an electrical outlet junction box to mount the relays to, and fitted the bracket to the horn mount behind the driver's headlight.



Continuing with the pattern of mild irony, now that my oil pressure sensor's leak has been fixed I've noticed that the oil filler neck is now leaking from its gasket (o-ring?). Time to see if I can fix that.

Offline Munky

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Re: The Cheap Heap
« Reply #22 on: April 14, 2012, 11:54:22 pm »
Very nice work.

I did a similar thing for my old Taurus but because of the DRL system, the light bulbs received a pulsing signal, the relays would go nuts so had to disable the DRL's or always have the high lights on.

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Re: The Cheap Heap
« Reply #23 on: May 11, 2012, 07:13:08 am »
Winter tires are off! Lookit that tire wear.


Summer tires are on! Someone tell me what these wheels are off of. I'm guessing JDM WRX.


This car is not as much fun as you'd think with grippier summer rubber installed. Less "flingable," I guess. Sure grips like hell in corners compared to before, though.

Next time on The Cheap Heap: Don't make me get my belt, son.

Offline teacherman

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Re: The Cheap Heap
« Reply #24 on: May 11, 2012, 07:56:47 am »
Awesome car man. Gotta love cheap Subaru wagons. I've seen those rims on JDM Impreza wagons.
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