Instead of starting another build thread and scatter more random information on WSC, I'll just keep adding things about my car life to this thread.
Some of you know that I picked up a 09 MB ML320 Bluetec a last summer for a very good price. MB acknowledges that all BlueTec cars built between 09-15 have a 100% failure rate of the emission systems (EGR, DPF, AdBlue, intake flapper motor). And of course, it is very expensive to repair/replace these parts, only to have them crap out again in a few years. As a result, they do not fetch much $$ on the used market. The rest of the car is built pretty well.
WSC basics:
3.0L V6 turbo diesel producing 210hp/400torque
7 speed torque converter automatic
Double wishbone at all four corners
4Matic all wheel drive
The car already had the oil cooler o-rings (common problem up till '11) replaced by dealer for about $3k. The only issue was AdBlue tank heater element and level sensor faults. Instead of spending $2500 on parts alone, I sent the ECU to Malone Tuning for a stage 1 bench flash and emission system delete. Now the engine produces 275hp and 450 torque, and bye bye DPF/EGR/AdBlue!
Just before the spring, the car would go into boost limp mode accelerating from highway speed. Upon inspection, it was found a foreign object may have touched the turbo compressor wheel and took off a few pieces... Time for turbo rebuild and getting off my butt and actually remove the DPF core. Enjoy the photos!
Broken compressor wheel
DSC_0215 Hot side exhaust gas relief position
DSC_0226Hot side I want boost position
DSC_0227 Downpipe cut open
DSC_0233DPF core cross section view
DSC_0235