Author Topic: Panzer Wagon EJ207stravaganza (formerly of EJ205 fame)  (Read 57731 times)

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Offline carguyjon

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Panzer Wagon EJ207stravaganza (formerly of EJ205 fame)
« on: November 29, 2012, 04:54:08 pm »
Some of you who know me IRL are already aware of this, but I wanted to chronicle the rebuild of my 2004 WRX Wagon (Panzer Wagon).

Here is what it used to be able to do.


And what I was doing at Namao for a while until I heard a clacking. At first I thought (hoped) it was the alternator pulley failing. Having just done the timing belt I was 90% certain we didnt screw that up too badly. Some clacking noise and a cachunk later the engine stalled and wouldnt be started no way no how.

Call in the flatmobile. I really don't understand people that don't have AMA.



Also the tow rope broke when I was getting a pull back to the publicly accessible area of the air base. FYI here is a quick tutorial on how to fix a tow rope if you're in a crunch:


Shortly after I was able to move it to my bro's garage to work on it. More flatbed porns. This is what serious race cars look like most of the time.


So I guess *CURRENT LOOK* is this:


The car is hold up in my brother's garage. I have some updates ready to go but I want to build SUSPENSE!


Offline LilDrunkenSmurf

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Re: Panzer Wagon EJ205stravaganza
« Reply #1 on: November 29, 2012, 05:01:17 pm »
Jerk. No suspense.
If the sea was vodka, and I was a duck.
I would swim to the bottom, and drink my way up.
But the sea isn't vodka, and I'm not a duck.
So give me the vodka, and stfu.
If you're having forum problems, I feel bad for you son, I got 99 problems but your post ain't one.

Offline carguyjon

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Re: Panzer Wagon EJ205stravaganza
« Reply #2 on: November 29, 2012, 05:06:20 pm »
The number of times a day I get called a Jerk is really creeping up these days.

All my pics are on my phone so as soon as I get them uploaded I will post.

Also, this is a cool emoticon: O0

Offline Claw

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Re: Panzer Wagon EJ205stravaganza
« Reply #3 on: November 29, 2012, 05:28:36 pm »
That's boring.

Some 04 STI BBSes in BLACK should make that Panz.. wait, what does a Japanese Wagon have to do mit ze deutschemobils?

Train of thought, lost.
They're going to park their car over there. You're going to park your car over here. Get it?

Offline snackers

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Re: Panzer Wagon EJ205stravaganza
« Reply #4 on: November 29, 2012, 06:14:41 pm »
This happened.



Also this.



And you gotta help your friends (or bros) in need.



Offline seat safety switch

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Re: Panzer Wagon EJ205stravaganza
« Reply #5 on: November 29, 2012, 06:26:56 pm »
I didn't realize you owned some kind of wagon, I thought it was a sedan like the rest of these Godless communists.

Offline GrantC

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Re: Panzer Wagon EJ205stravaganza
« Reply #6 on: November 29, 2012, 06:33:12 pm »
wait, what does a Japanese Wagon have to do mit ze deutschemobils?

Because his summer autox car is this:




(And his old winter car was an E30 325e)


More relevant content!



Offline GrantC

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Re: Panzer Wagon EJ205stravaganza
« Reply #7 on: November 29, 2012, 06:37:06 pm »
Oh, and this thread needs a pic of your "skidplate!"




Offline carguyjon

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Re: Panzer Wagon EJ205stravaganza
« Reply #8 on: November 29, 2012, 07:27:44 pm »
That's boring.

Some 04 STI BBSes in BLACK should make that Panz.. wait, what does a Japanese Wagon have to do mit ze deutschemobils?

Train of thought, lost.

It's true I'm lame as fuuuuuuu

I didn't realize you owned some kind of wagon, I thought it was a sedan like the rest of these Godless communists.

It's true I'm awesome as fuuuuuuu

Oh, and this thread needs a pic of your "skidplate!"

I have at least one of those guys.

Update coming....

Offline carguyjon

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Re: Panzer Wagon EJ205stravaganza
« Reply #9 on: November 29, 2012, 07:37:37 pm »
Anyway now the car is in my bro's garage. Incidentally, we moved it there the same day he moved in, which has to be some kind of record for taking over a garage with a project in a house you don't own. I also mentioned that I just changed the timing belt, which I was confident was not screwed up. Well first order of business was to verify that and harvest the new Tbelt parts for the next thing.

Finally found a use for the phonebook: Mopping up ALIEN BLOOD



I call this one "Undoing the lower rad hose in style". At least I'm pretty sure that's what I'm doing. I could be welding for all I know about cars.



I want to take you to the Biiiiig Bar Biiiiig Bar WOO



I haven't seen a belt this fine since that kind of belt with no holes and just weaves went out of style. That was a sad day



Water pump out. Insides exposed. It's just like prom.



Stay Tuned for the next update entitled - How the crap does this come off?!?!?!


Offline YvanF

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Re: Panzer Wagon EJ205stravaganza
« Reply #10 on: November 29, 2012, 07:42:50 pm »
Awesome. Another 'bringing back a wagon to life' build thread. Keep us updated. Keep them pics coming!!

Offline carguyjon

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Re: Panzer Wagon EJ205stravaganza
« Reply #11 on: November 30, 2012, 01:38:28 am »
So obviously the timing belt was not a porblem. Which means that, like all EJ205s, it spun a bearing. Hurf a durf.

On to the task of removing the engine from the car then. Should be straight forward. I don't need a manual. Or any proper tools to speak of. Or heat in the garage. What's the worst that could happen?


Alternator removed and AC pump unbolted and then perched on the engine like a delicate 60lb birdy:



The intercooler off exposing the tranny and what I believe is called the "Donkey Dick" (scientific name).



Engines need hugs, not drugs <3



Prot-tip for all you noobies out there: if you don't want to end up with a big pile of extra bolts, use a clearly labelled ziplock bag to make sure you know where everything bolts back on. I've got this one covered:



Next up is the ole Convinciner. Just a relax baby, this won't hurt a bit



Don't worry, I'm a professional spine doctor



Well this should just slide right out then with out any issue at all. Right? Guys? Right? :crickets:



After about 10 minutes of brawny manhandling, the engine was only separated about an inch, and wouldn't move beyond that.

Snackers and I had the following exchange: <words> What do you mean the clutch fork is in the ... oh for f sake. Initially, I wasn't sure how exactly we were going to get the pin holding the fork in out of the car since, as mentioned, I didn't have the (any) proper tool(s). What I did find was a big alan key exactly the right size. Sweet! We can use another wrench for leverage which will easily be enough torque to get that clutch fork pin out!

Or it wont...



Well that is broken and useless. Or is it?! #garageofidiots ----> #garageofgeniuses



Seems pretty obvious that this worked flawlessly and we were able to get the pin holding the fork out no problem at all. Also obvious is that we had now f'ed up 2 tools in dramatic fashion. #garageofidiots is back baby. Time for the ole Convinciner to make a return to the game:



With that not fixed but the clutch fork out of the way it was finally time to remove the engine. Finally. GrantC talked about my skid plate earlier in the thread and here I am using it to protect the AC condenser from ending up with an engine shaped hole in it. Thanks again to snackers for this pro-tip. I'm pretty sure I was on my way to wrecking the AC condenser, both headlights, the rad support, the garage wall, the house and everything east of here by yanking on the engine too hard.

The skid plate worked a treat and in addition to deflecting a 2 foot long scratch, it also kept my brother from diving into a frozen lake. Close call on that one.



The secret sauce behind my high-tech launch control system



It's free! The blonde on the wall will cost you though.



So there it is, how to remove an EJ205. The next update will feature a detailed DIY on how to make a nice coffee table with matching lamps. Stay Tuned!

Offline Asstuna

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Re: Panzer Wagon EJ205stravaganza
« Reply #12 on: November 30, 2012, 07:07:43 am »
Had a great time reading this. Looking forward to more.

Offline LilDrunkenSmurf

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Re: Panzer Wagon EJ205stravaganza
« Reply #13 on: November 30, 2012, 07:35:41 am »
I like the Convinciner. It seems like a tool I would use often and without prejudice.
If the sea was vodka, and I was a duck.
I would swim to the bottom, and drink my way up.
But the sea isn't vodka, and I'm not a duck.
So give me the vodka, and stfu.
If you're having forum problems, I feel bad for you son, I got 99 problems but your post ain't one.

Offline seat safety switch

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Re: Panzer Wagon EJ205stravaganza
« Reply #14 on: November 30, 2012, 01:42:42 pm »
Can we get some high-rez shots of the Convinciner in here?

Offline carguyjon

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Panzer Wagon EJ205stravaganza
« Reply #15 on: November 30, 2012, 01:46:01 pm »
Can we get some high-rez shots of the Convinciner in here?

What like for photoshopping on to the body of a swimsuit model? You're sick man.

Sick.

I love it. Never change.

Offline Claw

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Re: Panzer Wagon EJ205stravaganza
« Reply #16 on: November 30, 2012, 02:31:41 pm »
What like for photoshopping....

Yeah, not like it's never been done before.

They're going to park their car over there. You're going to park your car over here. Get it?

Offline GrantC

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Re: Panzer Wagon EJ205stravaganza
« Reply #17 on: November 30, 2012, 02:33:50 pm »

Offline Asstuna

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Re: Panzer Wagon EJ205stravaganza
« Reply #18 on: November 30, 2012, 05:28:50 pm »
That's pure gold. My face hurts from laughing.

Offline carguyjon

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Re: Panzer Wagon EJ205stravaganza
« Reply #19 on: December 02, 2012, 02:48:12 pm »
Imgur is being a pile of crap right now, but great news!

DHL actually delivered a package! You might say they came through in the *shades off* clutch YEEEEEEEEEEEEAAAAAHHHHHHHHHHHHHHH

(apologies to some of you for the recycled jokes)


I also had my flywheel resurfaced at Alberta Driveline. Friendly guys, fair price at $50. Place smelled like a mix between solvents and gear oil so if you're out of drugs, swing by for a huff.



I'm expecting the engine to arrive this week sometime. I'm hoping by tuesday at the latest.

Offline carguyjon

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Re: Panzer Wagon EJ205stravaganza
« Reply #20 on: December 03, 2012, 04:55:37 pm »
Now that I've got the engine out of the car it's time to see what is wrong with it. Putting on my best Dr House voice I strode in confidently. It's not Lupus!!

We negotiated the engine onto the stand (despite missing some of the engine stand hardware) and spun it around to get it apart starting with the most likely place: the crank case. Oil Pan off, look into ma bellaaaaay



Immediately, it's not looking good for reusing this bad boy. Hmm what do you suppose that shiny itshay there is???



Ohhhhh it's glitter! Someone surprised me and put a stripper inside my engine! It's not even my birthday. I hope her name is Candy  :haplo90:



Oil pickup tube removed. Looks fine to me. Should fire right up.



Exhaust mani pedi off the block. Seems like there are more ponies to be had in there if they used less restrictive exhaust (ponies are big and can't get out such small holes). I'm not sure if the Subaru community is aware of this, but an exhaust modification *may* help you if you're looking to make more power in your car. Just a quick pro-tip there.



So a guy is sitting at home one day and he hears a soft knock at his door *knock knock*. He answers the door and looks out. He doesn't see anyone but a small snail sitting on his door step. He picks it up and chucks it into a nearby bush.

Five years later he is sitting at home and he hears a soft knock at his door *knock knock*. He answers the door and looks out and sees a snail sitting on his door step. As he bends down to pick it up he hears the snail say: "Dude what the fck was that for?!"

A similar thing to that joke happened in this photo. I have big lawnmower related plans for this thing btw. Big Plans.




I love that this all came off in one unit with 8 bolts. That is smart design. Design not quite smart enough to keep the engine internals rotating, but hey you can't win them all. Subaru Good Choices.



Underground coolant railroad freeing heat from it's evil engine oppressors



I have another picture with the cams still on the head, but it won't upload and I don't care enough to find out why. This one is of the cams removed (NOSNACKERS.JPG). If you're curious about the proper way to get the cams off, I'd highly recommend asking someone else as I used the Convinciner to finally hot-oil massage them out of their moors.



Next step is taking the heads off and seeing what else is f'd up in there. I'm waiting on engine (tomorrow I hope) and spark plug delivery. If the EJ207 comes with plugs I might use those or the old WRX ones until my DHL shipment arrives (LOL RIGHT).

Offline carguyjon

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Re: Panzer Wagon EJ205stravaganza
« Reply #21 on: December 04, 2012, 12:01:26 pm »
 :haplo90: ENGINE DELIVERY WEDNESDAY AFTERNOON  :haplo90:

Offline idtrav

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Re: Panzer Wagon EJ205stravaganza
« Reply #22 on: December 04, 2012, 02:51:50 pm »
Awesome build thread and highly entertaining.

*waits impatiently to see what engine shows up*
Yeah your car is like a mythical creature.

*was

Offline seat safety switch

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Re: Panzer Wagon EJ205stravaganza
« Reply #23 on: December 04, 2012, 03:12:10 pm »
We got one of them W12s.

Offline GrantC

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Re: Panzer Wagon EJ205stravaganza
« Reply #24 on: December 04, 2012, 03:12:27 pm »
Awesome build thread and highly entertaining.

*waits impatiently to see what engine shows up*

Reading is hard...

Next step is taking the heads off and seeing what else is f'd up in there. I'm waiting on engine (tomorrow I hope) and spark plug delivery. If the EJ207 comes with plugs I might use those or the old WRX ones until my DHL shipment arrives (LOL RIGHT).

Make sure to look at them side by side, I think they might be different lengths...  #Ladies   8)